Chicken Farm - Chicken House Solutions

Case

Best finished egg grading project of 100,000 layers for a poultry farm
2004-03-17

Basic information

Early this year, Luoto delivered egg packing equipment to one of our customer. Not quite long, we completed the turnkey project of 100,000 layers for this customer poultry farm, good quality and service prompted customer to continue purchasing equipment from our company. Egg grading machine comes in different models and ratings from 4,000 pieces /hr, to 10,000 pieces /hr.  Including two popular types of large scale machines

Luoto egg grading line include egg grading, egg packaging, broken egg detection, internal blood spot detection, ultraviolet sterilization, weighing, cleaning and drying, printing, etc. During the grading and packaging process, our equipment ensures that each egg has an independent space, reducing the mutual contact between eggs, and reducing the chance of bacterial infection, the consumer will become the first person to touch the eggs

The frame structure adopts “cold rolled steel plate”, and the equipment is light weight, good strength, beautiful appearance, the parts consistent, and no difference, with good inter-changeability, the knife conveying, lever weighing principle, weighing accurate and easy to adjust and the eccentric sprocket and compensation sprocket transmission structure to improve efficiency

According to different egg grading project requirements, the egg grading machine can divide the eggs into 5 and 7 levels. The grading interval is customized according to customer needs. The egg grading machine has stainless steel and carbon, steel models. It has the functions of automatic transportation, candling, and grading. The supporting facilities include an egg washing machine, egg suction device, egg printer, and so on

Luoto finished egg grading project of 100,000 laye

Luoto finished egg grading project of 100,000 laye


Luoto finished egg grading project of 100,000 laye

Luoto finished egg grading project of 100,000 laye


Luoto finished egg grading project of 100,000 laye

Luoto finished egg grading project of 100,000 laye


Specification list

The sizes of most customers choosing of chicken cage system/equipment and floor raising chicken system/equipment are

1. Egg laying chicken cage

128 birds/set, 4 tiers/set, 32 cells/set, 4 birds/cell, LXWXH/set: 2mX2.5mX2.12m, LXWXH/cell: 1960mmX350mmX380mm

2. Broiler chicken cage

120 birds/set, 3 tiers/set, 6 cells/set, 20 birds/cell, LXWXH/set: 1.1mX2.3mX2.56m, LXWXH/cell: 1050mmX1000mmX635mm

3. Pullet chicken cage

96 birds/set, 4 tiers/set, 8 cells/set, 12 birds/cell, LXWXH/set: 1.25mX1.5mX2.9m, LXWXH/cell: 1200mmX600mmX625mm

4.Breeder chicken cage

280 female and 40 male/set, 4 tiers/set, 8 cells/set,  35 female and 5 male/cell, LXWXH/set: 3.66mX2.6mX3.7m, LXWXH/cell: 3600mmX1250mmX800mm

5. Broiler floor raising system/equipment

80 birds/m2, LXWXH/chicken house: 100mX10mX4m

6. Pullet floor raising system/equipment

100 birds/m2, LXWXH/chicken house: 100mX10mX4m


Features 

1. Constructed from high quality stainless steel for great durability and hygiene

2. Equipped with color touch-screen control system and can sort eggs into maximum of 5 grades, using an electronic sensor weighing scale with accuracy ±1g

3. The manual packing table is flexible and equipped with locking casters, which makes it easier for cleaning and maintenance

4. Egg grading machine can be connected with egg testing, egg washing, egg ink jet printer, egg packing device

5. It can be connected with your automatic egg conveyor


How it functions

1. Candling

The process of candling helps to ensure the interior quality of eggs. A suitable light can be handmade by cutting a 1.25-inch diameter hole in the end of a coffee can. Insert a light bulb fixture through the lid, using a 40-watt bulb view the interior of the egg by holding the large end up to the hole cut in the bottom of the can. As the light passes through the egg, twirl the egg several times. If blood spots are present, you will see them” Another way to candle is by taping a 3-inch length of empty bath tissue paper tube to a flashlight. The candling device is equipped in the middle of the conveyor belt. The light inspection device irradiates the eggs, so it can pick out unqualified eggs such as cracks, yellowing, and deformities

2. Grading

The small egg scales that most catalogues sell are not very accurate and are not for legal trade, if you do a lot of wholesaling, you need to get a commercial scale that will be inspected regularly for accuracy, a diet or kitchen scale is usually enough for people who sell small numbers directly to the consumer. The eggs enter the grading area through the conveyor belt the grading area uses a mechanical weighing system to grade eggs of different weights

3. Put the eggs manually

Put the eggs on the conveyor belt manually. You can put the eggs one by one, or use an egg sucker to quickly load the eggs

4. Collecting eggs

The graded eggs are dropped on the grading board, and the eggs of different grades are collected manually


Advantages

1. The egg grading machine have automatic control, saving labor, high accuracy stable movement

2. Small egg grading machine is smart and convenient for different levels of egg processing enterprises

3.The egg grading machine contains candlestick detection, all eggs will be examined by transmission light, and then experienced workers can pick out damaged eggs. And it can improve work efficiency

4. Egg grading machine can be close to the sorting of eggs, also can be sorted duck eggs, goose eggs, salted duck eggs, preserved eggs and so one. It is suitable for a variety of egg deep processing industry

5. Eggs are sold separately according to weight, increasing economic income


Our services

1. We offer the best equipment which can meet our customers every requirement

2. We have long time and rich experience on the products manufacturing. If any machine operation questions after sales, we will reply you within 24 hours with solutions. And customer can be rest assured

3. We offer excellent services in all our equipment

4. We give customers detailed information on the product they want to buy

5. We recommend suitable products based on customer’s availability resources

6. Installation team come for installation after customers have received the goods

7. We provide free house design to help customer build well-structured and modern pen


Frequently ask questions

Q: How many eggs an hour can the grading machine handle?

A: The de-pelletizer machine gently handles plastic trays at a capacity of up 4,000 eggs per hour

Q: What is an egg grading machine?

A: Egg grading machine is used for sorting eggs into different grades by weight. The main constitutes are including eggs conveying belts, eggs groove, eggs grader, and filtrating floor. The eggs sorting machines are suitable for various kinds of eggs like hen eggs, duck eggs, goose eggs, or any other eggs

Q: How do you grade an egg?

A: The grade is determined by the interior quality of the egg and the appearance and condition of the egg shell. Eggs of any quality grade may differ in weight (size)

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Contact us

Phone(whatsapp No. ): 

+86 13663282016

E-mail: 

sales@bestchickencage.com

Office 1 (Hong Kong): 

Flat/RM A, 15/F, ManlyCommercial Building 15 Soy Street, Mong Kok

Office 2 (China Mainland): 

Flat/RM 2416, 24/F, Runxing Building, Youyi Nan Street, Shijiazhuang City, Hebei Province